Hull Materials

Kevlar KX



Mad River’s been building canoes of Kevlar® aramid fiber longer than anyone else so we know it well. Kevlar’s got an awful lot going for it, such as a tensile strength 5 times that of steel. This provides tremendous impact absorption and tear resistance, traits that make Kevlar a choice material for body armor for the military and police. At the same time, Kevlar’s not perfect in all respects and over the years Mad River has married the best attributes of Kevlar to a hybrid composite matrix containing fiberglass, graphite, and core material to build the most durable canoes per pound available.


Royalex RX



Royalex is a vacuum-formed sheet laminate consisting of external vinyl layers enclosing multiple ABS plastic layers and a foam core. Not all Royalex is the same. Each canoe is made of a specific Royalex sheet designed for the intended use of that canoe. Royalex is very resistant to impact and its’ moderate weight makes it the preferred material for paddlers wanting to balance durability and weight in demanding conditions. It has “memory,” allowing it to distort to absorb impact and then rebound to original form after pressure is relieved. Royalex is repairable should the worst-case scenario ever occur.


Polyethylene



Single solid layer of linear high-density polyethylene is used exclusively in our economically priced Adventure 14+16s. Polyethylene has excellent abrasion and impact resistance but if unsupported is too flexible for efficient paddling. Rather than simply put a reinforcing pole down the center of the hull we opted to integrate the hull and deck structure to provide the necessary rigidity and gain the strength available in a uni-body style construction. The result is a very tough and virtually maintenance free hull at a very modest price. Weight is comparable to TT hulls.



Triple Tough TT

 

Mad River’s proprietary polyethylene skin/foam/skin hull material produces a tough, durable, maintenance-free, value-priced hull. Foam core provides integral flotation and stiffness. High density linear polyethylene skins provide superior impact protection and are repairable. TT hulls average about 15 – 20% heavier than Royalex and offer similar performance characteristics.